Story of Our Trees

Most artificial trees are stamped out by the thousand. Ours take a longer road, through two countries and one small village in central Ukraine. Here is that road, step by step.

Written by the Always Green team in Lee's Summit, Missouri. Updated October 2026.

Always Green molded Christmas tree in the Gordi Group showroom, Ukraine

Pictured: Christmas Tree "Montana". We don't have it this year, but let us know - we will make it available for the next Christmas.

1. It starts with the right plastic

Every Always Green tree begins as virgin polyethylene from SABIC in the Netherlands. It is not recycled and it is not PVC. Polyethylene holds a detailed shape and stays soft and flexible season after season.

Polyethylene granules used to mold Christmas tree tips
The raw material: polyethylene granules, ready for molding.

2. Every tip is molded from a real spruce

The granules travel to the Gordi Group workshop in Yurkivka, a village near Uman. There the polyethylene is melted and pressed into molds taken from real spruce branches. Each tip comes out with the texture of real needles: the fine lines, the lighter ends and the natural taper. The founder has been making trees this way for more than two decades.

Freshly molded PE Christmas tree tips on the mold rack
Fresh tips, straight out of the mold.
Close-up of molded PE tips with real spruce needle texture

3. Tips become branches, by hand

A single tip is just a sprig. To make a branch, craftspeople gather several tips and bind them onto a branch stem with a special thread. The interior branches are built from the same molded tips as the outside, so there are no flat PVC fillers hiding near the trunk. (Why that matters: molded PE vs PVC.)

Craftsperson binding molded PE tips into a Christmas tree branch
Molded tips being wrapped onto a branch stem with special thread
Each tip is wrapped onto the stem one at a time.

4. The umbrella system

Every branch hangs on a steel hinge ring fixed to the center pole. The hinge parts are stamped on a press and mounted on the pole tier by tier. When you lift a section, the branches fold down. When you set it on the pole, they open like an umbrella. No color-coded hooks, no branches to insert one by one. More on how the umbrella system works.

Steel hinge rings for the umbrella system of a Christmas tree
Stamping umbrella system hinge parts on a press
Christmas tree center pole with hinge rings mounted
The center pole with its hinge rings, before the branches go on.
Attaching hand-built branches to the center pole hinges
Finished Christmas tree branches with hinge hooks
Close-up of the umbrella system hinge ring at the top of a section

5. A stand built to carry it

The pole sits in a steel stand made for the tree's weight and height. It keeps an 8 ft tree steady on hardwood or carpet.

Hinged branches, center pole and steel stand of an artificial Christmas tree

6. Checked, folded, boxed

Finished trees are folded down, boxed and stacked in the warehouse. From there they go onto pallets and into the container bound for the United States.

Boxed Christmas trees in the Gordi Group warehouse

7. From Ukraine to Kansas City

Gordi Group makes the trees. Always Green is its official partner in the United States. Our first U.S. shipment has arrived in Missouri. In-stock orders normally ship from our Lee's Summit fulfillment location within 1–3 business days. When this container is sold, the next trees arrive next season.

And then, in your living room

Setup takes a few steps: stand, sections, fluff. The full walkthrough with photos is here: How to set up your Christmas tree.

Fluffing the branches of a molded Christmas tree
Fluff from the trunk outward for the fullest look.

In the Kansas City area? We offer in-home tree setup for $85.

Common questions

Where are Always Green trees made?

In the Gordi Group workshop in Yurkivka, a village in the Uman district of central Ukraine. Always Green is Gordi Group's official partner in the United States.

Are the trees 100% PE?

Yes. Every tip on every branch, inside and outside, is molded polyethylene. There is no PVC in the branches.

Is the plastic recycled?

No. The trees are made from virgin polyethylene supplied by SABIC.

When will my tree ship?

Our first U.S. shipment has arrived in the Kansas City area. In-stock orders normally dispatch within 1–3 business days, with tracking provided by email.

Keep reading

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